KPIs · Quality Manager · 4 minutes

Quality KPI Dashboard

NCR rate, CAPA closure time, scrap %, customer complaints — quarterly trending.

What it shows

Your snapshot of the quality system. Which customers are complaining, how fast we close corrective actions, where scrap is coming from.

Menu: Plating → KPIs → Quality Dashboard.

Headline tiles

Tile What it measures Target
NCR Rate Non-conformance reports / 1000 parts shipped ≤ 5
CAPA Closure Time Median days from NCR to CAPA closed ≤ 30
Scrap % Scrapped value / total WO value ≤ 2%
Rework % Reworked parts / total parts ≤ 3%
Customer Complaints Complaints this month Quarterly trend
First-Piece Pass Rate First-articles approved first attempt ≥ 95%

Drill-downs

NCR by root cause

Pareto chart of root-cause categories — process drift, operator error, chemistry out-of-spec, incoming material defect, etc. Useful for deciding what training / capital to prioritize.

CAPA age buckets

  • 0-7 days open
  • 8-30 days
  • 31-60 days
  • 60+ days

Red = overdue per the QMS. Click a bucket to see the list and reassign.

Scrap by process

Where is scrap coming from? EN bath, chrome plating line, anodize, stripping rework? Stacked bar over last 12 months.

Complaints by customer

Top 10 customers by complaint count. Catches a customer relationship going sideways before it hits a lost account.

QMS tie-ins

Each tile links to the underlying module:

  • NCR tile → fusion.plating.ncr filtered
  • CAPA tile → fusion.plating.capa filtered
  • Scrap → fusion.plating.quality.hold disposition = scrap
  • Complaints → mail.thread messages tagged customer_complaint

Audit readiness

Click Export Audit Package to assemble a PDF bundle:

  • 12-month KPI trends
  • Open NCRs
  • Open CAPAs with root cause
  • Closed CAPAs (last quarter) as evidence
  • Internal audit findings

Ships to AS9100 / ISO 9001 / Nadcap auditors without reshaping.

What can go wrong

NCR rate spiked this week

Drill into the NCR list, filter by week. Pattern? Single customer? Single process? Single operator? Single shift? Usually the story jumps out within 3 minutes.

CAPA is open > 60 days

Someone's root-cause investigation has stalled. Auto-email reminder fires weekly after day 30. Open the CAPA, add an escalation note, reassign if needed.

No customer complaints this month — suspicious

Check that email parsing is catching complaints into the mail.thread. Spot-check your sent/received emails for the words "rejected", "reject", "defect", "complaint". If they're there but not in the KPI, the tag-on-incoming rule isn't firing.