What it shows
Your snapshot of the quality system. Which customers are complaining, how fast we close corrective actions, where scrap is coming from.
Menu: Plating → KPIs → Quality Dashboard.
Headline tiles
| Tile | What it measures | Target |
|---|---|---|
| NCR Rate | Non-conformance reports / 1000 parts shipped | ≤ 5 |
| CAPA Closure Time | Median days from NCR to CAPA closed | ≤ 30 |
| Scrap % | Scrapped value / total WO value | ≤ 2% |
| Rework % | Reworked parts / total parts | ≤ 3% |
| Customer Complaints | Complaints this month | Quarterly trend |
| First-Piece Pass Rate | First-articles approved first attempt | ≥ 95% |
Drill-downs
NCR by root cause
Pareto chart of root-cause categories — process drift, operator error, chemistry out-of-spec, incoming material defect, etc. Useful for deciding what training / capital to prioritize.
CAPA age buckets
- 0-7 days open
- 8-30 days
- 31-60 days
- 60+ days
Red = overdue per the QMS. Click a bucket to see the list and reassign.
Scrap by process
Where is scrap coming from? EN bath, chrome plating line, anodize, stripping rework? Stacked bar over last 12 months.
Complaints by customer
Top 10 customers by complaint count. Catches a customer relationship going sideways before it hits a lost account.
QMS tie-ins
Each tile links to the underlying module:
- NCR tile →
fusion.plating.ncrfiltered - CAPA tile →
fusion.plating.capafiltered - Scrap →
fusion.plating.quality.holddisposition = scrap - Complaints → mail.thread messages tagged
customer_complaint
Audit readiness
Click Export Audit Package to assemble a PDF bundle:
- 12-month KPI trends
- Open NCRs
- Open CAPAs with root cause
- Closed CAPAs (last quarter) as evidence
- Internal audit findings
Ships to AS9100 / ISO 9001 / Nadcap auditors without reshaping.
What can go wrong
NCR rate spiked this week
Drill into the NCR list, filter by week. Pattern? Single customer? Single process? Single operator? Single shift? Usually the story jumps out within 3 minutes.
CAPA is open > 60 days
Someone's root-cause investigation has stalled. Auto-email reminder fires weekly after day 30. Open the CAPA, add an escalation note, reassign if needed.
No customer complaints this month — suspicious
Check that email parsing is catching complaints into the mail.thread. Spot-check your sent/received emails for the words "rejected", "reject", "defect", "complaint". If they're there but not in the KPI, the tag-on-incoming rule isn't firing.